Tanning wood before varnishing

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Tanning wood before varnishing

by | Sep 18, 2011 | Violin making

In the workshop I use UV lights to tan my instruments before varnishing and we also use UV light to dry the varnish on the instruments.  Last week I was replacing some old bulbs in my UV light box.

At the light supply shop the owner was interested why I needed these UV lights.  After talking for sometime about violin making & varnishes he thought he could provide a better UV  light for tanning the wood and offered to run a test for me.  This was a man very passionate about lights bulbs!

So we tested how different types of light tan the wood before varnishing. I made up two sample pieces of spruce and covered part of each piece with aluminum foil. The wood under the foil would remain untanned and would be a record of how the wood looked before any UV light.  The rest would be tanned under the different UV lights.

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He took a 250 watt mercury bulb, modified it by removing an outer glass covering to increase the level of UVA and UVB. (Probably something left to an expert.)

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The bulb used 110 volts in a basic set-up in the basement of his light shop. I ran the same test with my standard UV lights.

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The result below was very interesting. The piece of wood on the left was in my UV light box. It did change somewhat but not a great deal. The wood on the right was under his light and is clearly tanned a light brown colour.  I’m now experimenting further with this new light.

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I did end up replacing some of the older lights in my light box, which is where all this started.  I’ve recently learnt, concerning the UV tubes I have, that their light output reduces by half after 4000 hours of use.  So I’ll probably replace the tubes every 1 -2 years  to be sure they’re working at their best and say hi to the guys at the light shop.